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Original Title: Difference between Short-path Distillation and Molecular
Distillation-Shanghai DEA Short-path distillation, "short path" refers to a
shorter distance, in a broad sense, the evaporator adopts the design scheme that
the distance from the evaporation surface to the condensation surface is less
than 300 MM, which can be called a short-path distiller. In terms of design
structure, it can be divided into scraper short-path distiller, centrifugal
short-path distiller and short-path distillers evolved from the condenser
installation position of film evaporator improved by some manufacturers in
recent years. At present, the most mature technology widely used is the scraper
short-distance distiller, which is designed to consist of a vertical evaporation
cylinder heated externally,winterization
filtration, a central condenser and a rotating film scraper between the
distiller and the condenser. The distillation process is as follows: the
material is added from the top of the evaporator, and is continuously and
uniformly distributed on the heating surface by the feed liquid distributor on
the rotor, and then the film scraper scrapes the feed liquid into a very thin
layer of turbulent liquid film, which is pushed downward in a spiral shape. In
this process,thin
film distillation, the light components escaping from the heating surface
are condensed into liquid on the built-in condenser through a very short route
and almost without collision, and flow down the condenser tubes and discharged
through the discharge tube at the bottom of the evaporator; the residual liquid,
namely the heavy components, is collected in the circular channel under the
heating area and then flows out through the discharge tube at the side.
Molecular distillation, more precisely, the principle of molecular distillation,
wiped
film distillation ,jacketed
glass reactor, is different from the traditional distillation which relies
on the principle of boiling point difference separation, but relies on the
difference of mean free path of molecular motion of different substances to
achieve separation. In the distillation process, when a liquid mixture flows
along a heating plate and is heated under a certain specific pressure condition,
light and heavy molecules can escape from the liquid surface and enter a gas
phase, and because the free paths of the light and heavy molecules are
different, the molecules of different substances have different moving distances
after escaping from the liquid surface, If a condensation plate can be properly
set (the distance between the evaporation area and the condensation surface is
generally less than 100mm), the light molecules will be condensed and discharged
when they reach the condensation plate, while the heavy molecules will be
discharged along the mixed liquid when they do not reach the condensation plate.
In this way, the purpose of material separation is achieved. Expand the full
text Attention should be paid to "specific pressure conditions" and "evaporation
surface and condensation surface distance" from the description of the
distillation process. That is to say, not all raw materials can realize
molecular distillation; the molecular distillation process can only be realized
in a scraper type short-path distiller or a centrifugal type short-path
distiller; the molecular distillation is not simply distillation in the
short-distance distiller, but molecular distillation, and molecular distillation
must be realized by realizing molecular-level motion and realizing a separation
process at a specific pressure and a specific temperature. Therefore, it is
wrong to simply confuse molecular distillation with short-path distillation, and
their essence is different. Features of Shanghai DEA's scraper short-path
distiller: Extremely high vacuum: The special structural design of the scraper
short-path distiller allows the operating pressure to reach an extremely low
operating vacuum. The vacuum of the experimental scale equipment can reach 0.001
mbar, and even the industrial scale equipment can reach 0.01-0.05 mbar. The
operating temperature is much lower than the boiling point of the material:
because the scraped path distillation adopts the central condensation mode, the
distance between the evaporation area and the condensation surface is generally
less than 50mm (the distance between the experimental device is less than 10mm),
so there is only a slight pressure drop between the evaporator and the
condenser, that is to say, the vacuum degree at the end of the vacuum system is
almost close to the vacuum of the evaporator. The design of DEA fully meets the
requirements of molecular distillation process. The heating time is short: by
adopting the film forming design of the vertically rotating scraper, the
residence time of the material on the heating wall is only more than ten
seconds. Due to the strict distance requirement between the heating wall of
short-path distillation and the condenser, the light molecules escaping from the
liquid surface reach the condensing surface almost instantaneously, and the
heating time of the light molecules in the vapor phase can be ignored in this
process. The potential for thermal decomposition is minimized. Superior
efficiency of mass transfer and heat transfer: DEA short-path distillation uses
a mechanical film wiping system,wiped
film evaporator, which is different from the uneven film formation defects
of other falling film evaporators. In the short-path evaporator, the material
film thickness is uniform and the flow characteristics are excellent. Because
the area of the liquid level and the heating surface is almost equal, the
efficiency of mass transfer and heat transfer is superior. Return to Sohu to see
more Responsible Editor:. toptiontech.com
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