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Original Title: Difference between Short-path Distillation and Molecular
Distillation-Shanghai DEA Short-path distillation, "short path" refers to a
shorter distance, in a broad sense, the evaporator adopts the design scheme that
the distance from the evaporation surface to the condensation surface is less
than 300 MM, which can be called a short-path distiller. In terms of design
structure, it can be divided into scraper short-path distiller, centrifugal
short-path distiller and short-path distillers evolved from the condenser
installation position of film evaporator improved by some manufacturers in
recent years. At present, the most mature technology widely used is the scraper
short-distance distiller, which is designed to consist of a vertical evaporation
cylinder heated externally, a central condenser and a rotating film scraper
between the distiller and the condenser. The distillation process is as follows:
the material is added from the top of the evaporator, and is continuously and
uniformly distributed on the heating surface by the feed liquid distributor on
the rotor, and then the film scraper scrapes the feed liquid into a very thin
layer of turbulent liquid film, which is pushed downward in a spiral shape. In
this process, the light components escaping from the heating surface are
condensed into liquid on the built-in condenser through a very short route and
almost without collision, and flow down the condenser tubes and discharged
through the discharge tube at the bottom of the evaporator; the residual liquid,
namely the heavy components, is collected in the circular channel under the
heating area and then flows out through the discharge tube at the side.
Molecular distillation, more precisely, the principle of molecular distillation,
wiped film distillation ,jacketed glass reactor, is different
from the traditional distillation which relies on the principle of boiling point
difference separation, but relies on the difference of mean free path of
molecular motion of different substances to achieve separation. In the
distillation process, when a liquid mixture flows along a heating plate and is
heated under a certain specific pressure condition, light and heavy molecules
can escape from the liquid surface and enter a gas phase, and because the free
paths of the light and heavy molecules are different, the molecules of different
substances have different moving distances after escaping from the liquid
surface, If a condensation plate can be properly set (the distance between the
evaporation area and the condensation surface is generally less than 100mm), the
light molecules will be condensed and discharged when they reach the
condensation plate, while the heavy molecules will be discharged along the mixed
liquid when they do not reach the condensation plate. In this way, the purpose
of material separation is achieved. Expand the full text Attention should be
paid to "specific pressure conditions" and "evaporation surface and condensation
surface distance" from the description of the distillation process. That is to
say, not all raw materials can realize molecular distillation; the molecular
distillation process can only be realized in a scraper type short-path distiller
or a centrifugal type short-path distiller; the molecular distillation is not
simply distillation in the short-distance distiller, but molecular distillation,
and molecular distillation must be realized by realizing molecular-level motion
and realizing a separation process at a specific pressure and a specific
temperature. Therefore, it is wrong to simply confuse molecular distillation
with short-path distillation, and their essence is different. Features of
Shanghai DEA's scraper short-path distiller: Extremely high vacuum: The special
structural design of the scraper short-path distiller allows the operating
pressure to reach an extremely low operating vacuum. The vacuum of the
experimental scale equipment can reach 0.001 mbar, and even the industrial scale
equipment can reach 0.01-0.05 mbar. The operating temperature is much lower than
the boiling point of the material: because the scraped path distillation adopts
the central condensation mode, the distance between the evaporation area and the
condensation surface is generally less than 50mm (the distance between the
experimental device is less than 10mm), so there is only a slight pressure drop
between the evaporator and the condenser, that is to say, the vacuum degree at
the end of the vacuum system is almost close to the vacuum of the evaporator.
The design of DEA fully meets the requirements of molecular distillation
process. The heating time is short: by adopting the film forming design of the
vertically rotating scraper, the residence time of the material on the heating
wall is only more than ten seconds. Due to the strict distance requirement
between the heating wall of short-path distillation and the condenser, the light
molecules escaping from the liquid surface reach the condensing surface almost
instantaneously, and the heating time of the light molecules in the vapor phase
can be ignored in this process. The potential for thermal decomposition is
minimized. Superior efficiency of mass transfer and heat transfer: DEA
short-path distillation uses a mechanical film wiping system,wiped film evaporator, which is
different from the uneven film formation defects of other falling film
evaporators. In the short-path evaporator, the material film thickness is
uniform and the flow characteristics are excellent. Because the area of the
liquid level and the heating surface is almost equal, the efficiency of mass
transfer and heat transfer is superior. Return to Sohu to see more Responsible
Editor:. toptiontech.com
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