Carbon steel is a form of mild steel. All steel contains the element carbon. Carbon steel is defined as an alloy in which carbon is the main alloying element. Mild steel is often known as "low-carbon" steel. Other carbon steels exist, each with a different carbon concentration. Which is better is determined by the steel's intended application.

Every year, almost 1.5 billion tonnes of steel are manufactured for things as diverse as sewing needles and skyscraper structural beams. Carbon steels are the most widely utilized steel alloys, accounting for over 85% of all manufacturing in the United States. The carbon content of the product is between 0 and 2%. This carbon affects the steel's microstructure, giving it legendary strength and toughness. Manganese, silicon, and copper are also included in minor amounts in these alloys. Mild steel is a brand name for low-carbon steel with a carbon concentration of 0.04–0.3%.

Mild Steel Categories

Mild steel is also classified as low carbon steel since it has a similar carbon percentage. Carbon steel is classified based on the chemical composition and properties of the material.

Low Carbon Steel or Mild Steel

The most prevalent grade of carbon steel is low carbon steel, which has 0.04–0.3 percent carbon. Mild steel is also referred to as low carbon steel since it has a carbon content of 0.05–0.25 percent. Mild steel is ductile and extremely formable, making it ideal for car body parts, plates, and wire products. Mechanical properties are adequate for stampings, forgings, seamless tubes, and boilerplates at the higher end of the low carbon content range, with manganese additions of up to 1.5 percent.

Ultra-high Mild Steels

Ultra-high carbon steel is an experimental alloy with a carbon content ranging from 1.25 to 2%. Tempering can result in steel with a high hardness level, which is beneficial for knives, axles, and punches.

High Mild Steel

High mild steel has a carbon percentage of 0.6–1% and a manganese content of 0.3–0.9%. High carbon steels have properties that make them appropriate for usage as springs and high-strength wires. These goods can only be welded if a comprehensive heat treatment program is incorporated into the welding technique. Edged tools, high-strength wires, and springs are all made of high mild steel.

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